China high quality China Plastic Customized Design Injection Moulding Service ABS Molded CHINAMFG

Product Description

Product Description

China plastic customized design injection moulding service abs molded plastic parts

Manufacturer HangZhou Precise
Processing CNC turning, CNC milling, Drilling, Grinding, Spinning, Wire-EDM Cutting, Stamping, Laser Cutting, Bending, Die Casting, Extrusion, Injection Molding
Materials Aluminum, Stainless steel, Steel, Brass, Bronze, Copper, Plastic etc
Surface Treatment Anodized, Bead Blasted, Silk Screen, PVD Plating, Zinc/Nickel/Chrome/Titanium Plating, Brushing, Painting, Powder Coated, Passivation, Electrophoresis, Electro Polishing, Knurl, Laser/Etch/Engrave etc.
Tolerance ±0.002 ~ ±0.005mm
Equipment 3/4/5 Axis Center Machining
Our Service OEM & ODM

Detailed Photos

What does HangZhou Precise do?
After 15 years of hard work, HangZhou Precise Trading Co., Ltd is a professional manufacturer engaged in the research, development, production, sale and service of CNC machining service.

Following is our main service in CNC Machining Parts:
China plastic customized design injection moulding service abs molded plastic parts

Machining Aluminum Parts
Material: 2571, 5052,5083, 6061,6061-T6, 6063,6082, 7075, etc. 
Tolerance: +/- 0.01~0.005mm 
Surface treatment: oxidation, electrophoresis,sandblasting, electroplating, chemical treatment, painting, hard anodizing, heat treatment, etc.

Machining Stainless Steel /  Steel Parts
Material: SUS303,SUS304,SS316,SS316L,420,430,17-4PH,1214L/1215/4140/SCM440/40CrMo, etc. 
Tolerance: +/- 0.01~0.005mm 
Surface treatment: electroplating, galvanizing, spraying, oxidation, polishing, spray grinding, passivation, heat treatment, pickling,shot peening,etc.

Machining Brass / Copper / Bronze Parts
Material: HPb63, HPb62, HPb61, HPb59, H59,H62,H63,H65,H68, H70,H80, H90, C110, C120, C220, C260, C280, C360 etc.
Tolerance: +/- 0.01~0.005mm 
Surface treatment: electroplating, tin plating, spraying, oxidation, polishing, spray grinding, heat treatment,pickling, shot peening,etc.

Machining Plastic Parts
Material: Acetal/POM/PA/Nylon/PC/PMMA/PP/PVC/PU/HDPE/PVDF/Acrylic/ABS/PTFE/PEEK etc.
Tolerance: +/- 0.01~0.005mm 
Surface treatment: spraying,sandblasting, painting, pickling, alkali cleaning, anodizing, ion implantation, thermal transfer printing, engraving, etc.

Click here to contact us!!!

Company Profile

HangZhou Precise Trading Co., Ltd, located in HangZhou City, ZheJiang Province.

After 15 years of hard work, Precise has developed into a professional manufacturer engaged in the research, development, production, sale and service of CNC machining, sheet metal fabrication, die casting, custom gear machining.
 
Providing all kinds of smart machines OEM and ODM customization from design drawing, to sample to mass production, as well as program development, docking, appearance design, sheet metal fabrication, assembly, testing with one-stop service, products exported to more than 30 countries and regions.

CNC Machining Servcie
We provide CNC machining services of any complexity for the production of both serial parts and prototypes. Get an instant quote!
Machinery axis: 3, 4, 5

CNC Milling Service
Employs rotating multi-point cutting tools. Workpiece fed in the same direction as cutting tool rotation. Removes material from the workpiece. Produces a broader range of shapes.

CNC Turning Service
Employs single-point cutting tools. Rotates workpiece. Cutting tool fed along the surface of the workpiece. Removes material from the workpiece. Produces round or cylindrical parts.

Get Your CNC Parts Service

Packaging & Shipping

FAQ

Q1: How can I get cnc spare parts sample?
1. Sample is available if we have in stock, you just need to pay the shipping freight.
2. The sample of your own design needs to pay for the mold set up charge. Samples production takes 7-15 working days after set up
charge received & size drawing approval.

Q2: How to pay for the order?
There are 5 options to pay the order: Bank Transfer; Western Union; Paypal; Payoneer, Alibaba Trade Assurance. Kindly choose the
most suitable way for you to arrange it.

Q3: What is the shipping method?
Most of the goods were sent out by international airway express company like DHL, UPS, FedEx, TNT. Usually takes around 7-10
working days (door to door service). We also can arrange shipment via seaway.

Q4: Can you give me help if my products are very urgent?
Yes, We can work overtime and add a few machines to produce these products if you need it urgently.

Q5: I want to keep our design in secret, can we CHINAMFG NDA?
Sure, we will not display any customers’ design or show to other people, we can CHINAMFG NDA.

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After-sales Service: Accepted
Warranty: 10 Years
Condition: New
Certification: ISO9001
Standard: ASTM, GB, JIS, ANSI
Customized: Customized
Samples:
US$ 99/Piece
1 Piece(Min.Order)

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Customization:
Available

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How does the injection molding process contribute to the production of high-precision parts?

The injection molding process is widely recognized for its ability to produce high-precision parts with consistent quality. Several factors contribute to the precision achieved through injection molding:

1. Tooling and Mold Design:

The design and construction of the injection mold play a crucial role in achieving high precision. The mold is typically made with precision machining techniques, ensuring accurate dimensions and tight tolerances. The mold design considers factors such as part shrinkage, cooling channels, gate location, and ejection mechanisms, all of which contribute to dimensional accuracy and part stability during the molding process.

2. Material Control:

Injection molding allows for precise control over the material used in the process. The molten plastic material is carefully measured and controlled, ensuring consistent material properties and reducing variations in the molded parts. This control over material parameters, such as melt temperature, viscosity, and fill rate, contributes to the production of high-precision parts with consistent dimensions and mechanical properties.

3. Injection Process Control:

The injection molding process involves injecting molten plastic into the mold cavity under high pressure. Advanced injection molding machines are equipped with precise control systems that regulate the injection speed, pressure, and time. These control systems ensure accurate and repeatable filling of the mold, minimizing variations in part dimensions and surface finish. The ability to finely tune and control these parameters contributes to the production of high-precision parts.

4. Cooling and Solidification:

Proper cooling and solidification of the injected plastic material are critical for achieving high precision. The cooling process is carefully controlled to ensure uniform cooling throughout the part and to minimize warping or distortion. Efficient cooling systems in the mold, such as cooling channels or conformal cooling, help maintain consistent temperatures and solidification rates, resulting in precise part dimensions and reduced internal stresses.

5. Automation and Robotics:

The use of automation and robotics in injection molding enhances precision and repeatability. Automated systems ensure consistent and precise handling of molds, inserts, and finished parts, reducing human errors and variations. Robots can perform tasks such as part removal, inspection, and assembly with high accuracy, contributing to the overall precision of the production process.

6. Process Monitoring and Quality Control:

Injection molding processes often incorporate advanced monitoring and quality control systems. These systems continuously monitor and analyze key process parameters, such as temperature, pressure, and cycle time, to detect any variations or deviations. Real-time feedback from these systems allows for adjustments and corrective actions, ensuring that the production remains within the desired tolerances and quality standards.

7. Post-Processing and Finishing:

After the injection molding process, post-processing and finishing techniques, such as trimming, deburring, and surface treatments, can further enhance the precision and aesthetics of the parts. These processes help remove any imperfections or excess material, ensuring that the final parts meet the specified dimensional and cosmetic requirements.

Collectively, the combination of precise tooling and mold design, material control, injection process control, cooling and solidification techniques, automation and robotics, process monitoring, and post-processing contribute to the production of high-precision parts through the injection molding process. The ability to consistently achieve tight tolerances, accurate dimensions, and excellent surface finish makes injection molding a preferred choice for applications that demand high precision.

How do injection molded parts enhance the overall efficiency and functionality of products and equipment?

Injection molded parts play a crucial role in enhancing the overall efficiency and functionality of products and equipment. They offer numerous advantages that make them a preferred choice in various industries. Here’s a detailed explanation of how injection molded parts contribute to improved efficiency and functionality:

1. Design Flexibility:

Injection molding allows for intricate and complex part designs that can be customized to meet specific requirements. The flexibility in design enables the integration of multiple features, such as undercuts, threads, hinges, and snap fits, into a single molded part. This versatility enhances the functionality of the product or equipment by enabling the creation of parts that are precisely tailored to their intended purpose.

2. High Precision and Reproducibility:

Injection molding offers excellent dimensional accuracy and repeatability, ensuring consistent part quality throughout production. The use of precision molds and advanced molding techniques allows for the production of parts with tight tolerances and intricate geometries. This high precision and reproducibility enhance the efficiency of products and equipment by ensuring proper fit, alignment, and functionality of the molded parts.

3. Cost-Effective Mass Production:

Injection molding is a highly efficient and cost-effective method for mass production. Once the molds are created, the injection molding process can rapidly produce a large number of identical parts in a short cycle time. The ability to produce parts in high volumes streamlines the manufacturing process, reduces labor costs, and ensures consistent part quality. This cost-effectiveness contributes to overall efficiency and enables the production of affordable products and equipment.

4. Material Selection:

Injection molding offers a wide range of material options, including engineering thermoplastics, elastomers, and even certain metal alloys. The ability to choose from various materials with different properties allows manufacturers to select the most suitable material for each specific application. The right material selection enhances the functionality of the product or equipment by providing the desired mechanical, thermal, and chemical properties required for optimal performance.

5. Structural Integrity and Durability:

Injection molded parts are known for their excellent structural integrity and durability. The molding process ensures uniform material distribution, resulting in parts with consistent strength and reliability. The elimination of weak points, such as seams or joints, enhances the overall structural integrity of the product or equipment. Additionally, injection molded parts are resistant to impact, wear, and environmental factors, ensuring long-lasting functionality in demanding applications.

6. Integration of Features:

Injection molding enables the integration of multiple features into a single part. This eliminates the need for assembly or additional components, simplifying the manufacturing process and reducing production time and costs. The integration of features such as hinges, fasteners, or mounting points enhances the overall efficiency and functionality of the product or equipment by providing convenient and streamlined solutions.

7. Lightweight Design:

Injection molded parts can be manufactured with lightweight materials without compromising strength or durability. This is particularly advantageous in industries where weight reduction is critical, such as automotive, aerospace, and consumer electronics. The use of lightweight injection molded parts improves energy efficiency, reduces material costs, and enhances the overall performance and efficiency of the products and equipment.

8. Consistent Surface Finish:

Injection molding produces parts with a consistent and high-quality surface finish. The use of polished or textured molds ensures that the molded parts have smooth, aesthetic surfaces without the need for additional finishing operations. This consistent surface finish enhances the overall functionality and visual appeal of the product or equipment, contributing to a positive user experience.

9. Customization and Branding:

Injection molding allows for customization and branding options, such as incorporating logos, labels, or surface textures, directly into the molded parts. This customization enhances the functionality and marketability of products and equipment by providing a unique identity and reinforcing brand recognition.

Overall, injection molded parts offer numerous advantages that enhance the efficiency and functionality of products and equipment. Their design flexibility, precision, cost-effectiveness, material selection, structural integrity, lightweight design, and customization capabilities make them a preferred choice for a wide range of applications across industries.

What industries and applications commonly utilize injection molded parts?

Injection molded parts find widespread use across various industries and applications due to their versatility, cost-effectiveness, and ability to meet specific design requirements. Here’s a detailed explanation of the industries and applications that commonly utilize injection molded parts:

1. Automotive Industry:

The automotive industry extensively relies on injection molded parts for both interior and exterior components. These parts include dashboards, door panels, bumpers, grilles, interior trim, seating components, electrical connectors, and various engine and transmission components. Injection molding enables the production of lightweight, durable, and aesthetically pleasing parts that meet the stringent requirements of the automotive industry.

2. Consumer Electronics:

Injection molded parts are prevalent in the consumer electronics industry. They are used in the manufacturing of components such as housings, buttons, bezels, connectors, and structural parts for smartphones, tablets, laptops, gaming consoles, televisions, cameras, and other electronic devices. Injection molding allows for the production of parts with precise dimensions, excellent surface finish, and the ability to integrate features like snap fits, hinges, and internal structures.

3. Medical and Healthcare:

The medical and healthcare industry extensively utilizes injection molded parts for a wide range of devices and equipment. These include components for medical devices, diagnostic equipment, surgical instruments, drug delivery systems, laboratory equipment, and disposable medical products. Injection molding offers the advantage of producing sterile, biocompatible, and precise parts with tight tolerances, ensuring safety and reliability in medical applications.

4. Packaging and Containers:

Injection molded parts are commonly used in the packaging and container industry. These parts include caps, closures, bottles, jars, tubs, trays, and various packaging components. Injection molding allows for the production of lightweight, durable, and visually appealing packaging solutions. The process enables the integration of features such as tamper-evident seals, hinges, and snap closures, contributing to the functionality and convenience of packaging products.

5. Aerospace and Defense:

The aerospace and defense industries utilize injection molded parts for a variety of applications. These include components for aircraft interiors, cockpit controls, avionics, missile systems, satellite components, and military equipment. Injection molding offers the advantage of producing lightweight, high-strength parts with complex geometries, meeting the stringent requirements of the aerospace and defense sectors.

6. Industrial Equipment:

Injection molded parts are widely used in industrial equipment for various applications. These include components for machinery, tools, pumps, valves, electrical enclosures, connectors, and fluid handling systems. Injection molding provides the ability to manufacture parts with excellent dimensional accuracy, durability, and resistance to chemicals, oils, and other harsh industrial environments.

7. Furniture and Appliances:

The furniture and appliance industries utilize injection molded parts for various components. These include handles, knobs, buttons, hinges, decorative elements, and structural parts for furniture, kitchen appliances, household appliances, and white goods. Injection molding enables the production of parts with aesthetic appeal, functional design, and the ability to withstand regular use and environmental conditions.

8. Toys and Recreational Products:

Injection molded parts are commonly found in the toy and recreational product industry. They are used in the manufacturing of plastic toys, games, puzzles, sporting goods, outdoor equipment, and playground components. Injection molding allows for the production of colorful, durable, and safe parts that meet the specific requirements of these products.

9. Electrical and Electronics:

Injection molded parts are widely used in the electrical and electronics industry. They are employed in the production of electrical connectors, switches, sockets, wiring harness components, enclosures, and other electrical and electronic devices. Injection molding offers the advantage of producing parts with excellent dimensional accuracy, electrical insulation properties, and the ability to integrate complex features.

10. Plumbing and Pipe Fittings:

The plumbing and pipe fittings industry relies on injection molded parts for various components. These include fittings, valves, connectors, couplings, and other plumbing system components. Injection molding provides the ability to manufacture parts with precise dimensions, chemical resistance, and robustness, ensuring leak-free connections and long-term performance.

In summary, injection molded parts are utilized in a wide range of industries and applications. The automotive, consumer electronics, medical and healthcare, packaging, aerospace and defense, industrial equipment, furniture and appliances, toys and recreational products, electrical and electronics, and plumbing industries commonly rely on injection molding for the production of high-quality, cost-effective, and functionally optimized parts.

China high quality China Plastic Customized Design Injection Moulding Service ABS Molded CHINAMFG  China high quality China Plastic Customized Design Injection Moulding Service ABS Molded CHINAMFG
editor by CX 2024-02-15