Product Description

Custom White PP PVC ABS Plastic Injection Molding Parts / OEM White ABS Injection Molded Plastic Pipe

Product Description

Material:POM,ABS,PVC,PP,PE,PC,PA66/6,TPE,TPU,HDPE,NYLON,PTFE,UHMW-PE ( or as custom request).

Molding type: Simple mold;complicated mold

                         Single cavity or family cavities according to demand quantity and cost budget

custom plastic parts surface: Clean,  smooth, and nice

Colors: transparent ;white, yellow, red,green,blue,purple,grey,black etc.as customer requests.

Process: Molding injection ;CNC Machining ;Casting etc.( as customer special request) 

We can offer the full range of service from mold designing, making, plastic part molding to printing, assembly, package, and shipping arrangement.

• We are plastic injection molding plastic parts manufacturer. 
• We provide solutions to manufacturing from start to finish.
• Our expertise enables us to provide clients with superior product by providing the
• highest quality in design, development, and solutions for precision injection molding and related manufacturing.
• We have over 20 years production experience.

Description of product

Detailed Photos

We offers comprehensive custom plastic injection molding services to a wide range of industries.  From low volume work to high volume production runs, we have the expertise and facilities to meet our customers’ contract manufacturing needs. We offer 2 shot, sandwich and insert injection molding as well as micro and gas assist molding. We have both 10K and 100K clean room manufacturing facilities for those customers in the medical, pharmaceutical, food, beverage and electronics industries. Our comprehensive plastic injection molding abilities include machines with clamping forces from 18 to 3,000 tons, allowing us to produce nearly any plastic part including micro parts, thin-walled parts, and large components that require multiple shots.

We can source and mold any grade of material from typical commodity grade plastics, to engineering, functional, and structural grade materials in a variety of colors and formulations. In addition to injection molding, we offer many secondary services including sonic vibration, RF welding, hot stamping, etching, printing, plating, and packaging. Our manufacturing processes are highly automated, which allows us to run a precise and efficient production floor with minimal overhead costs. These capabilities allow us to provide fast and cost competitive manufacturing services to our customers without sacrificing precision and quality.

Related custom plastic part

Enclosure Design custom made ABS/PC plastic products oem machine CZPT silicone plastic injection molding partsPlastic injection molding is the preferred process for manufacturing plastic parts, as it is ideal for producing high volumes of low-cost plastic parts with high tolerance precision, repeatability and no extra finishing required.

“Ideal Pro” began OEM & ODM Rubber & Plastic manufacturing since 1997. Our company owns professional, complete production equipments. Injection Machines total 20 sets, from 80T to 800T. With high precision and top quality.

Hot sale product

Mold manufacturing
We have our own CZPT making production line, which is better for us to control the quality, improve our efficiency, and shorten the production time. Our CZPT lifetime usually can reach over 1,000,000 shots.

Prototype material
If you need Rapid Prototypes to test the part structure before CZPT investing, we can do 3D printing and CNC machining for you within 2-3 working days. We have our own production line for prototyping, Prototypes material can be ABS, POM, PP, PC, PE, PA(Nylon), PA+GF, PVC, PBT, ABS+PC, etc. Prototype Main Process: SLA, SLS, CNC, PJP.

Our Service

We provide mold design,precision plastic mold making,custom best quality plastic injection molding,Assembly Work, Pad Printing, Silk Screen Print, Paint, Ultrasonic Welding and Packaging Services.

Product Design
We Provide Product Design Service As Customer’s Request.
Mold Design
We will communicate&exchange the opinion with customers during Mold Design.
Mold Making
Start to manufacture, we will sent photos to show tooling process.
Provide the sample
Once the sample finish,we will send the sample to customer confirm
Mass Production
After customer confirmed the sample, we will start mass production plastic products.
Assembly
We Also Provide Assembly Service For Our Customer.
Painting&Coating
We can provide coating and rubber coating service for your customers.
Printing
We Also Provide Silk Screen Printing, Pad Printing, Heat Transfer Print Service.
Packaging Box
We also make the packaging box as customer request.

Company Profile

HangZhou CZPT CZPT Material Co., Ltd. was established in 1994 and is located in HangZhou City, ZheJiang Province. It is a modern high-tech enterprise integrating R&D, manufacturing and market development of engineering plastics and rubber products.The products produced by the company have covered more than 20 provinces and autonomous regions across the country and exported to more than 30 countries such as Europe, America, Africa, Russia, Mongolia, Uzbekistan, etc. Products are widely used in food machinery, beer and beverage machinery, steel rolling, mining machinery, textile machinery, automobiles, automated conveying machinery, electric power, ports, ship terminals, coking, coal, papermaking, textiles, chemicals, environmental protection and other related industries.

Our main production materials are UHMW-PE, HDPE, MC Nylon, PA6, pa66s, pom, pvc, abs, polyurethane, silicone, rubber and other products for processing and customization. The company has more than 100 lathes, grinders, planers, milling machines, punching machines, CNC gantry CNC machining centers, injection molding machine equipment, vulcanizer equipment, and extruder equipment. The company has obtained multiple departmental honor certificates and passed iso9001: 2000 Quality system recognition
 

Customer Photos

Exhibition

Packaging & Shipping

Packing Details : Inner plastic bag,outside carton box,last is the pallet,all are based on the customers’ requirments.
Delivery Details : 10-30 days after you confirm the samples.
Payment terms: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us.

FAQ

Q1. When can I get the price?
A: We usually quote within 24 hours after we get your inquiry. If your are very urgent, please call us or tell us in your email so that we will regard your inquiry priority.

Q2. How long is the lead-time for mold?
A: It all depends on the mold’s size and complexity. Normally, the lead time is 25-35 days. If the molds are very simple and not big size, we can work out within 15 days.

Q3. I have no drawing, how should I start the new project?
A: You can supply us sample, we will help to finish the drawing design.

Q4. Before shipment, how to make sure the products quality?
A: If you don’t come to our factory and also don’t have the third party for inspection, we will be as your inspection worker. We will supply you a video for production process detail include process report, products size, structure and surface detail, packing detail and so on.

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Designing Injection Molded Parts

Injection molded parts are a great way to produce fast, reliable parts without having to spend much time on post-processing. Whether you’re designing a small component or a large vehicle, you can expect your parts to be ready to use right away. Because of their high-speed production cycles, you can expect your parts to be delivered within 30 to 90 seconds.

Design considerations for injection molded parts

When developing a medical device, there are several design considerations to be made to create a quality injection molded part. Typically, product designers want to minimize the amount of material needed to fill the part while still maintaining the structural integrity of the product. To this end, injection molded parts often have ribs to stiffen the relatively thin walls. However, improper placement of ribs or projections can create molding problems.
Design considerations for injection molded parts include the overall shape and finish of the part. There are several ways to make the part look better. One way is to make the surface smoother and less pronounced. This will help the material flow evenly throughout the mold and minimize the risk of parting lines. Another way to reduce the risk of sink marks is to reduce the thickness of ribs relative to the nominal wall thickness of the part.
A common problem encountered when designing injection molded parts is sink marks. These can be difficult to avoid. A molder may not be willing to guarantee the product’s surface is sink-free, so designers must make sure that sink marks are minimized. To prevent these problems, the design of the parts should be as simple as possible.
Injection molded parts can also have complex geometries, and the design process is incredibly flexible. A good molder will be able to reproduce complex parts at low cost. To get the best possible results, designers should discuss the design and process with the molder. They should also discuss with the molder any critical tolerance specifications. The designer should also consider reworking the mold if necessary.
The wall thickness of a plastic injection molded part should be consistent. This is important because it influences the part’s functionality and performance. An uneven wall thickness can result in sink marks, voids, and other undesirable effects. It may also result in excessive plastic pressure or cause air traps.

Materials used in injection molded parts

When designing a product, materials used in injection molding are an important factor in the end result. These materials vary in strength, reusability, and cost. Understanding these differences is essential for ensuring the best product. In addition, understanding the characteristics of these materials can help you plan your budget and determine which ones are right for your application.
Choosing the wrong material can have serious consequences. In addition to premature component failure, the wrong choice can also increase your cost. To avoid such an occurrence, it’s a good idea to seek expert advice. Expert consultations can help you understand the factors that are important for your particular plastic molding project.
Fortron PPS: This thermoplastic resin offers excellent strength, toughness, and chemical resistance. It’s also stiff and durable, which makes it ideal for demanding industrial applications. Other common plastics include Nylon 6/6, which is strong and lightweight. Its high melting point makes it a great replacement for metal in certain environments. It also offers desirable chemical and electrical properties. PEEK is another common material used in injection molding.
ABS: Another engineering grade thermoplastic, ABS offers excellent heat resistance and chemical resistance. The disadvantage of ABS is its oil-based composition. As a result, ABS production creates noxious fumes. Nylon is another popular plastic for injection molding. Nylon is used in many different applications, from electrical applications to various kinds of apparel.
Injection moulding is a process where raw material is injected through a mold under high pressure. The mold then shapes the polymer into a desired shape. These moulds can have one or multiple cavities. This enables manufacturers to create different geometries of parts using a single mould. Most injection moulds are made from tool steel, but stainless steel and aluminium are also used for certain applications.

Characteristics of injection molded parts

Injection molded parts exhibit a range of mechanical and physical properties. These properties affect the performance of the parts. For example, they can affect electrical conductivity. Also, the degree of filling in the parts can determine their mechanical properties. Some studies have even found that filling content can affect the dimensional accuracy of the parts.
To ensure the highest quality of the molded parts, it is important to inspect the machines and processes used to manufacture them. Proper maintenance can prevent mistakes and prolong the service life of the components. Moreover, it is essential to clean and lubricate the machine and its components. This will also reduce the possibility of mold errors.
The temperature and pressure characteristics of the injection mold can be characterized with the help of a simulation tool. For example, in a simulation environment, the injection pressure can be set as a profile and is equal to the pressure in the flow front. Moreover, the maximum injection pressure can be set as a value with minimum dependence on the flow rate. The temperature of the material used in the injection mold should be within a recommended range.
The temperature and pressure of the mold cavity must be monitored to ensure proper ejection. The temperature of the injection mold cavity is usually set at a temperature slightly above the ejection temperature. This can be manually or automatically. If the temperature is too high, the part will not be able to eject. The rapid temperature change can cause the part to warp. The same applies to the cooling time of the mold and cavity.
The thickness of the molded part should be uniform. If the injection mold does not conform to the required thickness, sink marks may be visible. A minimum of 2.5 mm between the outer and inner diameters is required for proper ejection.

Common problems encountered

There are several common problems encountered during the production of injection-molded parts. One of the most common of these is sink marks. These appear on the surface of the part and are a result of uneven cooling of the plastic within the mold. This problem can be caused by poor mold design, insufficient cooling time, and/or low injection pressure.
The first common problem occurs when the mold is not tightly clamped. This causes the molten plastic to be forced out of the mold. Other problems may occur due to the wrong clamping pressure or temperature. In these cases, the clamping force should be increased or the mold design should be revised to allow the plastic to flow properly through it. In addition, a poor quality mold may cause flash or burrs.
Another common problem is wavy patterning. These two defects can affect the appearance and functionality of the part. To avoid these problems, work with an experienced injection molding manufacturer who has experience in these types of parts. They will be able to troubleshoot and minimize any potential risks.
One of the most common problems encountered in injection molding is discoloration. A discolored part will be black or rust-colored. This problem is caused by an excess of air in the mold cavity, and can be avoided by reducing the injection speed. Ventilation systems can also be adjusted to minimize the chances of these problems.
Defective molds can cause a negative impact on the bottom line. By understanding the common problems encountered during injection molding, you can better avoid these problems and make your products as attractive as possible.

Fasteners used in injection molded parts

Injection molded parts often use fasteners for securing fastener elements in place. As shown in FIGS. 7 and 8 (two separate views), the fastener elements are integrated with the molded product, and they extend from one side. The fastener elements are designed to engage loop elements in the overlying layer. The palm-tree shaped fasteners are especially well-suited for this purpose, as their three-dimensional sides engage more loops than flat sides. These features result in a more secure closure.
When fasteners are used in injection molded parts, the plastic is injected into a mold, with the fastener integrated. In addition to self-tapping screws, other plastic fasteners can include moulded or pre-drilled pilot holes. This method avoids the need for a secondary assembly step and ensures an easy fit. These screws also have other advantages, including a smaller thread profile and lower radial stress, which prevents boss damage.
Another type of fastener commonly used in injection molded parts is a boss. This type of fastener is typically larger than the nut and the pilot hole. An undersized boss can lead to warpage during the injection molding process and cause a product to fail in the field.
Another type of fastener used in injection molded parts is a thread insert, which is usually a stainless steel A2 wire. There are different versions of this fastener for different materials, including carbon fiber reinforced plastic. And the fastener can be modified to adjust the size of the hole.
These fasteners are used in many different types of injection molded parts. Some parts are used to fix a variety of cosmetic issues, such as minor sinks. While these are not defects, they may not look perfect, and they can affect the overall appearance of a product. If you want to improve the appearance of an injection molded part, you can add fibers and glass fibers, as well as colorants.

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